I |
DIMENSION CHECK:
|
 |
|
To ensure dimensional accuracy of OD, ID, Thickness, Length, Ovalityetc. |
|
|
|
II |
SURFACE CHECK :
|
 |
|
To ensure that finished tubes are free from scale, pit marks rupture I.D. & O.D scores, roll marks, dent etc. |
|
|
|
III |
CHEMICAL TEST: |
 |
|
To test chemical constituents & quality parameters of raw materials & finished products. |
|
|
|
IV |
MECHANICAL TESTS: |
|
| |
 |
1. |
HARDNESS TEST: |
|
It is carried out by Rockwell I Twin Hardness Testers.(HRC, BHN Scale) |
|
|
|
2. |
TENSILE TEST: |
 |
|
It is carried out by Electronic Digital, Universal Testing Machine with Graphical Presentation. |
|
|
|
3. |
FLARING TEST: |
 |
|
To Check the ductility of material, end of tube should be flared successfully without developing cracks |
|
|
|
4. |
FLATIENING TEST: |
 |
|
This test is conducted to check the strength by subjecting to extreme compression stress. If the test piece withstands the specified compression stress without cracking, it is determined to e acceptable.
|
|
|
|
5. |
FLANGE TEST : |
 |
|
The photo shows a test piece subjected to Flange Test as per standard. |
|
|
|
6. |
BEND TEST: |
 |
|
Pipes are bended as per specification at 90 Deg. without developing cracks. |
|
|
|
V. |
NON DESTRUCTIVE lEST |
|
|
 |
1. |
HYDRO TEST : |
|
(Up to 1500 bar) 100% Hydrostatic testing is carried by precision machine on all tubes. |
|
|
|
2. |
EDDYCURRENTTEST: |
|
|
To detect subsurface inhomogeneities from inside & outside of tubes. |
|
|
|
3. |
ULTRASONICTEST: |
 |
|
For detection of subsurface flaws & imperfections. |
|
|
|
4. |
AIR UNDER WATER (PNEUMATIC) : |
|
|
This test is carried out on request.
It is carried out by immersing the tubes in water under compressed air to determine minor leakages. |
|
|
|
| In addition to above, several other tests are carried out at the request of customers, such as micro structural examinations, grain size determination etc.
as per the specifications.
|