Manufacturer & Exporter of Carbon and Alloy Steel Seamless Tubes & Pipes and Fin Tubes

Heat Exchanger Tubes Manufacturers in India

Heat Exchanger Tubes by Sainest Tubes Pvt. Ltd.

Sainest Tubes Pvt. Ltd. manufactures and exports cold-drawn seamless tubes for industrial heat-transfer applications. Established in 1988, the company offers carbon steel and alloy steel tubes in specified grades and dimensions for heat exchangers and related equipment.

The product range serves applications such as boilers, condensers, superheaters, coolers, and intercoolers, including chilling plants. As a heat exchanger tubes manufacturer, Sainest provides tube products for a range of industrial requirements.

Industry Expertise

Sainest specialises in the manufacturing and export of seamless steel tubes and pipes. Its heat exchanger product range includes carbon steel cold-drawn seamless tubes, alloy steel cold-drawn seamless straight tubes, and heat exchanger pipes listed under specified material grades and standards.

The company serves industrial sectors including oil refineries, petrochemicals, fertilizers, chemicals, engineering, and steel plants. Its manufacturing processes include piercing, cold drawing, heat treatment, straightening, and cutting, supported by inspection and testing facilities.

Key Features of Sainest Heat Exchanger Tubes

  • Seamless construction: Cold-drawn seamless tubes for specified industrial applications.
  • Material options: Carbon steel and alloy steel grades listed for heat exchanger applications.
  • Dimensional range: Outer diameters from 3 mm to 177 mm, wall thicknesses from 0.5 mm to 15 mm, and lengths up to 30 metres.
  • Industrial applications: Used in heat exchangers, boilers, condensers, superheaters, coolers, and intercoolers.
  • Specification-based supply: Product grades, dimensions, tolerances, and testing requirements are considered according to the applicable specifications and order requirements.

Carbon Steel Heat Exchanger Tubes

Carbon steel heat exchanger tubes are used in industrial equipment designed to transfer heat between fluids. Sainest lists the following grades under its heat exchanger tube specifications.

SpecificationGrades
ASTMA 179, A 192, A 210 (Grade A1, C), A 334 (Grade 1, 6), A 556 (Grade-A2-B2-C2), A 106 (Grade A, B, C)
BS 3059Part I (Grade 320), Part II (Grade 360, 440), BS 3602 PT-1, CFS 360, BS-980 (CDS-1)
DIN 17175ST35.8, ST45.8, 15 MO3, 10CrMo44, 13CrMo910

The appropriate grade depends on the equipment design, operating conditions, and applicable product specification.

Alloy Steel Heat Exchanger Tubes

Sainest manufactures cold-drawn seamless straight tubes for heat exchanger applications. Its listed alloy steel range includes the following specifications and grades.

SpecificationGrades
ASTM A 334Grade 3
ASTM A 335Grade P5, P11, P12, P22
ASTM A 209Grade T1, T1a
ASTM A 213Grade T2, T5, T9, T11, T12, T21, T22, T91
ASTM A 199T5

The required grade and dimensions should be selected according to the intended application and applicable product specification.

Applications of Industrial Heat Exchanger Tubes

Industrial heat exchanger tubes are used in equipment that transfers heat during industrial processing, heating, cooling, and steam generation. Sainest lists the following applications for its heat exchanger products:

  • Heat exchangers
  • Boilers
  • Condensers
  • Superheaters
  • Coolers and intercoolers, including chilling plants
  • Armaments and guns
  • Machine tools
  • Pressure vessels

For boiler heat exchanger tubes, the required material grade, dimensions, and applicable specifications should correspond to the equipment's operating requirements.

Heat Exchanger Pipes

Sainest also lists a separate category of heat exchanger pipes with the following specifications and grades.

SpecificationGrades
ASTMA 334 (Grade 3), A 335 (Grade P5, P11, P12, P22), A 209 (Grade T1, T1a), A 213 (Grade T2, T5, T9, T11, T12, T21, T22, T91), A 199 (T5)
IS 1239Medium, Heavy

This product category is presented separately from the heat exchanger tube specifications in Sainest's published product information.

Manufacturing Range and Technical Specifications

Sainest's published product information specifies the following dimensional range for its tube products.

ParameterSpecification
Outer diameter3.0 mm to 177 mm
Wall thickness0.5 mm to 15 mm
LengthUp to 30 metres
Product rangeHeat exchanger tubes and pipes
Tube constructionCold-drawn seamless straight tubes listed for heat exchanger applications

The availability of specific grades and dimensional combinations depends on the required product specifications.

Manufacturing Process and Inspection

Sainest's manufacturing process includes piercing, lubrication, pointing, cold drawing, heat treatment, straightening, and cutting. Subsequent operations include inspection, testing, marking, and packing, with hydro testing and rust-preventive coating included in its published process information.

The company's inspection and testing facilities cover dimensional checks, surface inspection, chemical analysis, mechanical testing, and non-destructive testing methods. These include hardness and tensile testing, hydrostatic testing, eddy current testing, and ultrasonic testing, as applicable to the product requirements.

Industry Standards for Heat Exchanger Tubes

Sainest's published heat exchanger tube information lists ASTM, BS 3059, and DIN 17175 specifications. Its separate heat exchanger pipes section lists ASTM and IS 1239 entries.

The applicable specification depends on the product category and required grade. Material designations, dimensions, testing requirements, and documentation should correspond to the intended industrial application.

Frequently Asked Questions

Who are heat exchanger tubes manufacturers in India?

Sainest Tubes Pvt. Ltd. is engaged in manufacturing and exporting seamless steel tubes and pipes for industrial applications like heat exchangers, boilers, condensers and super heaters.

What should I look for in a heat exchanger tube supplier India?

When searching for a heat exchanger tube supplier India, it is essential to pay attention to the materials they offer, the dimensions, the applicable standards, the inspection process, and the possibility to meet the needed requirements.

Does Sainest supply seamless heat exchanger tubes?

Yes. Sainest lists cold-drawn seamless heat exchanger tubes for industrial applications. Buyers should confirm the required grade, dimensions, and testing requirements for their order.

Does Sainest work as a heat exchanger tube exporter?

Sainest presents itself as a manufacturer and exporter of seamless tubes and pipes. Therefore, buyers interested in purchasing heat exchanger tubes should contact the company to inquire about the availability of the desired product and relevant export papers.

How do I choose a heat exchanger tubes supplier?

When comparing a heat exchanger tubes supplier, check its grade range, manufacturing capabilities, production processes, inspection facilities, and ability to supply according to the required specifications.

What should I consider when selecting boiler heat exchanger tubes?

For boiler heat exchanger tubes, take into account the equipment requirements, applicable material specification, required grade, dimensions, and relevant testing criteria.

Can Sainest supply tubes according to customer requirements?

Sainest says that tubes can be supplied to meet the exact needs of the customers. The grades of the material, size and other specifications have to be determined before ordering to avoid mistake.

What should I consider when choosing a heat exchanger tubes manufacturer?

When evaluating a heat exchanger tubes manufacturer, review its listed product range, available material grades, dimensional capabilities, manufacturing processes, and inspection provisions to determine whether they meet your project requirements.

What should I check when selecting an industrial heat exchanger tube supplier?

When selecting an industrial heat exchanger tube supplier, check the material specifications, required dimensions, applicable standards, and testing requirements for your intended application.

“Tubes are also supplied as per customer’s specific requirements.”

Download Chemical Composition For Seampless Boiler Tubes